Requirement For CNC Wood Router Operator

PC

CNC wood router is runned by computers. So it requires basic PC information and typing for cnc wood router operator.  The cnc wood router operator must know some codes that tell the CNC what to do and how to enter the codes into the computer. The operator must also need to know how to active individual components manually, when the machine is not working properly, and know how to read diagnosis of cnc wood router machine problems from code read-outs.

CNC Wood Router Knives
CNC machines have a wide assortment of knives. The cnc wood router operator must understand each and every knife. He must know every knife's function, and know how to measure each knives' cutting radius with calipers, and then enter the knife data into the cnc wood router machine's computer. He must also know how to sharpen or "grind" the knife. There is an order in which the knives must be assembled. The CNC uses this order to automatically select certain knives to perform certain procedures. This order can never be compromised. Knife, care, maintenance and order is a skill that must be understood completely.

Muscle
The CNC operator must have a strong back and be capable of lifting heavy weights all day. Even though the cnc wood router machine cuts the projects automatically, the operator has to lift them onto the CNC table, position them correctly and then remove them when the machine has completed the task. The operator must be able to stand on his feet for hours at a time.

Keep CNC Wood Router Parts Rust Free

After using cnc wood router for a while, you must will think that how to keep some parts of cnc wood router rust free? Here introduce some tips.

Oil Lubrication

When you works on metal material, better use oil to cool down cutter, since the coolant tray may is metal, not steeless. and this oil could act as a rust preventive.

Shavings

Metal shavings collect in all areas inside the machine enclosure and, if ignored, can hold moisture and cause rust. Most cnc wood router have a conveyor to remove the bulk of these, but care should be taken to clean hard-to-reach places. Even if the shavings are a material that won't rust, they can cause metal parts in the cnc wood router to corrode.

Daily Cleaning

Keep clean the cnc wood router after working. This is the daily job. Mist from coolant and dust from cutting processes settle on all areas of the machine, inside and out. The dirt and grime can build up and damage the finish of painted surfaces and cause bare metal to rust. Use a mild degreaser to clean up after each use of the cnc wood router, followed by an application of light rust-preventive oil.

Small VS Large CNC Wood Router

Small Computer Numerical Controlled Routers
Computer numerical controlled routers or CNC wood router come in many different sizes. They range from small tabletop models to routers that are used to cut profiles on panels for houses. The small tabletop routers are operated by a computer that controls the movement of the motor and plunge-depth of the tool. These type of CNC wood router is used for sign-making and small two-dimensional carving. Slightly larger CNC wood router is also used for cutting 4-by-8-foot plywood sheets into cabinet blanks and tabletops.

Large CNC wood Routers
These routers, although the same type of design as the smaller versions, can get large enough to cut out entire gable ends of houses from prefabricated panels. They may have a beam that carries the router motor across a table as big as 30 feet wide and 100 feet long. These specialized cnc wood router is used for the precision cutting of homes that are tightly fitted together in the field or home site. It may sound expensive to operate, but the routers are contained indoors to protect the precision electronics and mechanisms. An entire home can be cut in a matter of hours. With precision-cutting, the assembly at the job site takes only a matter of a couple of days as opposed to weeks.

OMNI 3D Scanner Features On CNC Wood Router

OMNI 3D-Scanner on cnc wood router is one of the most advanced white light 3D measuring systems. It adopts the raster scanning and auto-registration
technology carries out the scanning in a non-contact way. It is well known for its high efficiency, high precision, longevity, high resolution, and
ideal for the scanning and measuring of complex free-form surfaces, soft objects, easily wore moulds, samples. It is mainly applied in product
R&D (for example, 3D measuring, 3D digitizing mould file, CAD design, CNC wood router machining, rapid prototyping), reverse engineering and 3D
inspection (CAV, CAE analysis, etc.). In one word, it is the necessary device for product development and quality inspection.
Technical Features
Non-contact measuring
Performing the scanning in a non-contact optical way, high stability, wide application, ideal for the scanning and measuring of
complex free form surfaces, soft objects, easily worn moulds, samples.
High Efficiency
Single scanning speed can be less than 5 seconds; the 3d data of object can be obtained quickly.
High Accuracy
Measuring precision is tested according to European optical scanners testing standard: VDI/VDE 2634 and single scanning
accuracy can reach as high as 0.007mm.
High Resolution
Highly dense point could is captured fast during scanning; the 3 data of delicate parts can be obtained quickly.
Automatic Registration
The scanned objects can be turned and moved during the scanning process, the smart software can perform auto-registration to
get a 360 3D data, short alignment time, high precision.
No special requirement for the light environment
The scanner doesn’ t need special requirement for the light condition.
Portable Design
Small size, portable, especially suitable for scanning huge or heavy objects.
User-friendly
Easy to understand, convenient to operate.
High Compatibility
The data can be exported as ASC, STL etc, compatible with other software such as Rapidform, Imageware, Geomagic, UG, Pro/e,
Catia etc.

When you process large size or complicated workpiece, 3D scanner on cnc wood router is a nice option for you.

OMNI 3D-Metric System For OMNI 5 Axis CNC Wood Router

OMNI 3d-Metric system is used to assist accurate and fast 3D measurement of large sized object, which consists of a DSLR CAMERA,  coded and un-coded targets, and scale bar.This device can assist OMNI 5 axis cnc wood router prefectly for automotive field.  OMNI 3d-metric calculates the coordinates of the object precisely and quickly. The data can be used for
3d inspection and CAD comparison, making deformation analysis.
The high accuracy result of OMNI 3D-Metric can be worked with OMNI 3d-scanner in areas of automotive field, aerospace, shipbuilding industry, architecture, large-scale relic, power generation machinery, etc.

Working Flow for OMNI 3D Scanner On CNC Wood Router

Work Flow
1. OMNI 3D-metric : To take high resolution pictures of objects to provide an accurate large scale 3D coordinate framework
for cnc wood router based on digital photogrammetry techniques. Coded and uncoded targets are attached and the scale bars are placed to the object to be measured and multiple images are captured by DSLR camera of OMNI 3D-Metric system.
2. 3DMetric software: Then the 3d coordinates can be precisely calculated by 3DMetric software. Those targets positions are
the reference framework to integrate scanning data by OMNI 3D- scanner into global coordinate system of the object for cnc wood router.
3.OMNI 3D-scanner & 3DScan software: Capture the object from different angles to gain high density point clouds data of the
object by OMNI 3D-scanner.
4. 3D modeling: the data is then imported into the CAD software for planning and designing for cnc wood router.

Trouble Shooting On No Home Point Back On CNC Wood Router

Yesterday, we received email from enduser about homepoint does not go back after completeing work oncnc wood router.

This is the email content:

i m from romania,and i buy last yaer a cnc machine router from you company

i am very satisfied of you re product cnc wood router i work many  pieces of wood furniture but  suddenlyit appearce a little problem who growing up
first the machine do not came at home origin...she goet at the limit and she kick the board limit
then i try to reset the limit in  remote in machine setup but  it wont works.

Here is the solution:

Firstly,there is home point back direction set in the DSP remote controller. The direction should be X +,Y+, Z-.
Then,it is because there is no command from wire to limit sensor. Please check the limist sensor wire if with power, or use metal piece to touch the limit sensor of cnc wood router to see if the light of limit sensor on the control board( in control cabinet) is bright or not. 

DSP model on CNC Wood Router Choose Tips

When you use cnc wood router, if you prefer remotion controling way, suggest you DSP remote controller. It is with USB interface and also with cable wire which could connect to PC. You can download from PC or USB disk to DSP, or read program file from USB disk directly, and operate cnc wood router without PC. In this way, PC can do other job when cnc router is working.

Wireless Handwheel/USB MPG Pendant For CNC MACH3/4 AXIS CNC Wood Router

Wireless Handwheel USB MPG Pendant for CNC Mac.Mach 3 / 4 axis Engraving Router Machine

This Wireless support Mach3 control system, which can be used for cnc wood router, cnc plasma cutting machine, cnc stone router etc.  
Features:
- wireless operation,to bring you convenience and practicality of the operation. 
- 15 meter wireless transmission distance,stable and reliable data transmission 
- It max support 4 axis. the 4th axis- A axis, no A=0 function ( A axis functions are not as much as the other 3 axis) 
- All the buttons can be programmable 
- About the hand wheel, you move slow, the machine runs slow; also you move fast, the machine runs fast.

Rich real-time display of large screen LCD:
- display include:machine status,run,pause,idle,step value 
- display X y Z axis workplace coordinate and x y z axis machine coordinate 
- show the feed rate   spindle speed

Band switch for easy operation:
- switching X-axis coordinate regulation 
- switching y-axis coordinate regulation 
- switching z-axis coordinate regulation 
- switch hand wheel guide 
- feed adjustment switch 
- speed control switch

Program Make On CNC Wood Router

Instructions of Porgram Make On CNC Wood Router
1Program the home information on the first line. This will tell the machine what type of material you are cutting and the maximum feed and speed rates to use for the cutting processes on cnc wood router. This line will include some G code, but mostly M codes, which refer to specific mechanical functions such as coolant flow, stops and air flow.

2Set the location of the first cut as well as the tool you will use for the operation. The program will use a logical course to bring the spindle to this location and start the cutting process. If the incorrect tool is in the spindle, the machine will recognize the tool change command and make the necessary changes.

3Program the remaining cuts with the tool in the spindle of cnc wood router for maximum efficiency. If you need to make a tool change, place it into the program on a separate line, as it will be easier for you or the operator to read. If there is a stop, type in the correct M code for that; simply tap the "Start" program button to continue.

4Place tool change commands and X, Y and Z coordinates for drilling. You can dictate the amount of drilling in a single pass based on the material. The machine will have standard pecking, but that can be altered. Aluminum can have long pecking cycles, while steel needs short rapid pecking on drilling cycles to clear chips and prevent heat buildup.

5Use G code to call up macro programs. Macro programs are preset cycles that reside within a program. These are often called canned cycles and are used for simple, repeated operations. You can also program tapping and boring cycles using G code.

6Set the finish line on the program, which will call the spindle back to the home position of cnc wood router. It will also stop the spindle and will stop the air or coolant using an M code. The finish line can also have information about repeating the program or starting over at a particular place. This cycle mid-start can help the programmer avoid repeating commands and saves time, as the machine will jump up to a previous operation and repeat it.

 

CNC Wood Router Produce Comb

How to use cnc wood router to produce comb? Now a part of people purse the personalized life and would like the daily stuff special and with its unique characteristics.
CNC wood router can assist people to realize this purpose. It can produce the unique stuff for people who ordered specially.
Take example, comb.
May you want the unique comb in the world, no problem. With cnc wood router, a piece of wood plate, you will get it in around half an hour.
Use CAD software to draw the profile, teeth of comb, then adjust to relief sculpture result. Setting tool path, choose suitable cutters. Suggeest process comb with rough and fine processing, and when you set the teeth width is 3mm, please use 1.5mm cutter.

And this is the basic shape for comb, then you can draw the unique shape or imagine on the comb by cnc wood router or laser machine. Even you can mark some words on it. Nice gift.

CNC Wood Router

As an important cnc machine, cnc wood router is widely used, it is suitable for many industries production.
Woodworking Industry: furniture decoration, musical instrument, artwork, die board engraving, solid wood furniture, solid wood artwork frescos, MDF paint-free door, wood composite door, cabinet, window, nightstand, folding screen etc.
Mold Insutry: any kind of mold, wooden mode, airline mold, propeller, vehicle foam mold etc.

By function, cnc wood router can be devided to: 3 axis cnc router with or without auto tool changing function, 4 axis cnc router, 5 axis cnc router, multi-spindle cnc router etc.

Main Parts On CNC Wood Router

Main Parts On CNC Wood Router

The appearance of cnc wood router speed up the development of woodworking industry.

CNC wood router mainly consists of PC, cnc wood router control system and machine body.

Principle of work: Using software design and edit program in PC, then PC output the program to the cnc wood router control system, the control system transmit the program to the signal( pulse) with power drived by stepper or servo motor, then  control three axis to create tool path. 

And also cnc wood router head rotate at high speed, with the rotation of cutting tool, to process the material fixed on working table. Now cnc wood router can realize the plane or relief sculpture words or imagine.

CNC wood router, save labor and power cost, improve the working efficiency and precision.

CNC Wood Router Problem

Some cnc wood router customers find some problems in the process of operation cnc wood router. One of problems is uneven engraving. The reason could be following:

1. Stepper motor of cnc wood router
2. driving motor or currency segmenent setting is different with software setting
3. motor wire on Z
3. spindle motor
4. inverter being interupted, or value setting
5. static on cnc wood router
6. PC virus or PC system.

You may also call us or email us for help.

CNC Wood Router Tips

OMNI CNC wood router is mainly for relief sculpture, art, door, furniture etc. It takes 72 hours running without stop before dispatching for ensuring no problem.

Here are some tips for operator of cnc wood router.

1. Workpiece precision is decided by cnc wood router, suitable processing way is also important.
2. CNC wood router cutting tool using. The cutting tool quality also will effect the workpiece precision. So please use qualified and suitable one.
3. Control system of cnc wood route. The working experience of operator also will effect the precision.
4. The abrasion of cnc wood router, such as ballscrew, linear guide etc. Please keep cleaning and lubricate machine for long term using.

CNC Wood Router Operation Tips

CNC wood router using is for speed up production, improve product qautliy. Well, some times, unproper operation would cause material waste because of misplace and even takes more time to complete the workpieces.
Here are some tips for cnc wood router operation tips.
1. Check if clamps are unsuitable or abrased. The abrased badly clamp may cause misplace of workpiece or cnc wood router in the process of engraving. 
2. For unregular workpiece, you may see that it is fixed tightly, when it under the down force may could swash back and forth. Now, you could try to add some spent material for increasing friction, and also keep the unregular package with one piece of belt for easily be fixed. Or using clamps to fix its regular part, keep unregular part unfixed.
3. Clamps usually are with metal material, may damage the workpiece on cnc wood router, so you could use it with rubber hat or rubber pipe for touching workpiece.

Sign Making Machines-CNC Wood Router

Sign Making Machine

Early time, craftmen used hand to produce wooden signs. A single mistake could wipeout weeks of work. In mordern society, peopel requires more speedy working progress, sign making machines comes to meet this requirement.

CNC sign making machines come in a variety of stlyes. Such as cnc wood router, laser engraving and cutting machine, cnc plasma cutting machine etc.

The signmaker could creates the design to CNC programs, then edit in the PC, output as the code which cnc control system could read. CNC wood router use cutting tool to remove material from workpiece for the sign making, mainly used in furniture, mold, sign etc.
Laser engraving and cutting machine operate on the same principal as cnc machines. The difference is the way removing wood in the sign makingn progress. Laser machines turn the wood into a puff of smoke. A constant stream of air blows the smoke away or you may use fume extraction for environment protection.
CNC plasma cutter cut metal material plate by the energy from power source. 
Sign making machines allow reproduction of wood signs with minimal expense of precious man hours. Once the program is set, you easily duplicate the wood signs on cnc wood router.

Shanghai Ad&Sign Exhibition Show From 11th July to 14th July

One of the biggest trade exhibition for the Ad and Sign industry in China and world-wide, the Shanghai International Advertising & Sign Technology & Equipment Exhibition will provide a major business platform for all the leading global ad & sign companies across the world. Exhibiting cutting-edge technology and equipments in the presence of thousands of visitors from the China and overseas.

May products on the show are cnc wood router, 4 axis cnc router, 5 axis cnc router, laser engraving machine, laser cutting machine, laser marking machine, cnc plasma cutting machine,cnc plasma cutter, printing machine, cutting plotter, LED, light, Ad Paper etc. It is a big show for China cnc router.

Chocolate Mold Egg mold Processed by CNC Recin Router

So many chocolate with different shapes, with letters, imagines must be very interesting for you. How to make these interesting shapes? It is because the mold for chocolate is with variaties shapes. Then how to produce so many molds? Yes, by China cnc router.

Like cnc wood router produces metal, foam mold for spare parts etc, chocolate mold by smaller cnc router. Firstly, you create and edit the program for the chocolate mold shape, size, setting tool path on the PC, then output program file to the China cnc router control system. Then China cnc router control system read the program file. Now you need to fix the workpiece of recin chocolate mold to the working table by clamps or jig and fixture.

Then you just wait there to see cnc router working or working on other work. Then finally the job is completed. Here suggest you use good quality cutting tool special for recin material. Such cnc router cutter will not stick the resin and with high cutting and engraving precision.

Easter Egg Mold Made by CNC Router China

During Easter Day, the colorful, creative, dorable easter egg or the easter egg must attract lots of views. How to make so many ester egg with varieties shapes? Use Easger egg mold. Then how comes the mold? It can be made by cnc router China.

Like cnc wood router produce spare parts mold, instrument mold, cnc router could make mold fo easter egg. 
 Firstly, you create and edit the program for the chocolate mold shape, size, setting tool path on the PC, then output program file to the China cnc router control system. Then China cnc router control system read the program file. Now you need to fix the workpiece of recin chocolate mold to the working table by clamps or jig and fixture.
Then you just wait there to see cnc router working or working on other work. Then finally the job is completed. Here suggest you use good quality cutting tool special for recin material. Such cnc router cutter will not stick the resin and with high cutting and engraving precision.

Details Photos of OMNI CNC Plasma Cutter

Here are some details of omni cnc plasma cutting machine. Hope you could get more familiar of omni cnc plasma cutting machine.

OMNI cnc plasma cutting machine can be devided into two kinds mainly according to torch height controller function. One model is with this function, mainly for uneven metal plate, and the other is for even metal plate.

The following model is torch height controller. The device could sense the metal surface heightness, and then adjust the cutting torch position to cut. For cnc plasma cutting machine, OMNI offer 4 kinds of control system. Weihong controller, DSP, Mach3 and Start.

Torch Height Controller Details

Part viewo of OMNI cnc plasma cutting machine control cabinet.

OMNI CNC plasma cutting machine material-removing table

OMNI CNC plasma cutting machine table side. Tankchaine uses superior quality, machine is with linear guide, rack and pinion, packing wooden case with humidity proof cloth.

Wood Processing By Laser Engraving Machine or CNC Wood Router

Wood Processing By Laser Engraving Machine or CNC Wood Router
1. Log/Raw Wood
Wood material is a rather common material processed by laser engraving and cutting machine, cnc wood router. The light wood, such as birch, cherry or oak can be easily heated by laser, is a rather suitable wood for laser engraving machine. Every kind of wood is with its own characters, for some solid wood, it requires high laser power to engrave and cut. So before processing material, the laser engraving and cutting machine user, or cnc wood router operator should know the wood characters.
2. Plywood
Some customers may want to engrave on the plywood, there is no much difference between plywood and raw material. Just notice that the engraving depth can not be too deep, and the edge of plywood after cutting by laser cutting machine also will be black. 
3. Wood Cutting
One path for laser cutting wood is around 5mm to 15mm according to the laser power. In the processing of cutting, we should notice that if the cutting speed is too slow, the cutting edge will be burnt badly. If you would not like the cutting edge of wood being black, you can use cnc wood router to cut, and this cnc wood router can cut wood at rather higher speed and efficiency.
4. Colouration
The wood is with special beauty after engraved by laser machine, the color of burning depends on the laser power and speed. But some material is soft, you can not change its color after engraving, such as birch. Some times, customers may ask to colourate to the final product, you can use acrylic paints.

CNC Wood Router And Laser Machine Work On Acrylic

CNC Wood Router And Laser Machine Work On Acrylic

Acrylic is a very common engraving and cutting material. It is easily be engraved and cutted to any shape and size with lower cost. There are two process for acrylic production. Pouring and calendering. Laser engraving machine usually use the acrylic with pouring process. The frosting result of pouring acrylic after engraved is very obvious. The calendering acrylic is still transparent after engraved. So if you use acrylic on laser machine, please ask the supplier that need the pouring acrylic.

Engraving
Usually we use back engraving way for acrylic engraving, this cause the acrylic have a three dimension. Please create image before back engraving and speed is high, power is lower. If the power is higher, may cause the uneven engraving path,  if you hope engrave the surface deeper, could ask the laser beam to go several paths. Then use fire polisher, then filing color. The color is un-homogeneity if without fire polisher treatment. Laser machine can work for flat engraving, cnc wood router can work for relief sculpture on acrylic vividly. Suggest you use acrylic special engraving cutter for no powder stick and quickly removing.

Cutting
If the end user is without high requirement, acrylic can be delivered once cutting completed, and no need fire polisher treatment. Or, you need air compressor device for improving cutting edge quality.  OMNI laser cutting machine can cut 30mm acrylic with high quality cutting edge. Please notice that the operator of laser machine should be around laser machine while cutting, because there may cause fire while cutting. If you use cnc wood router to cut acrylic, the speed will be rather high, and edge will be also smooth, just not smooth as the laser machine cutting.

Cleaning
Use wet cloth to clean the surface of acrylic.

Coloring In
Use acrylic paints, other paints may damage the surface finishness of acrylic.