2012年11月30日星期五

Hamilton Scenic Use CNC Wood Router


Hamilton Scenic Specialty got its start in 2000, custom fabricating scenery and stage sets from wood and mixed materials, for Broadway-style theater, rock and roll road shows, and other segments of the entertainment industry, which made by cnc wood router.
Hamilton Scenic Specialty handles CAD detailing, planning, construction, finishing, installation, follow-up, and long-term support for its projects, while working on fabrication in aluminum, steel, solid woods, plywoods, laminates, plastics, and veneers.
The majority of its work is creating theatrical stage scenery. Clients include Disney Theatrical for the set of its North American tour of Mary Poppins; the Blue Man Group in Orlando; and Holland America cruise ship entertainment sets.
But Hamilton Scenic Specialty has developed a new and growing niche: public art installations and museum theming made by cnc wood router throughout North America, all built and shipped from its Dundas, Ontario operation.
As stage shows have become more elabrote, sets have becoming increasingly complex, with many more parts, and styles that emphasize unusual angles and shapes, and these job could be completed by cnc wood router. Furniture for the sets is frequently custom designed and built, to match a particular perspective, work well with stage lighting and colors, etc.

2012年11月29日星期四

Antique Designer Use CNC Wood Router


With stores in Los Angles and Brooklyn, as well as its home base in Cleveland, Ohio, Jason Wein’s stark, minimalist designs are a favorite of Hollywood celebs. In High Point, the Cleveland Art space will feature lighting, shelves and tables built from industrial components and fasteners that Wein culls from defunct factories located throughout New England and America’s rust belt.
“Everything is American-made using recycled and repurposed materials, right down to the fasteners, because I think it’s the right thing to do,” Wein says. “A lot of the machines that we buy from New England are from the 1700s, before electricity, and have three or four lifetimes of workers behind them. Today, with CNC wood router and lasers, one man can operate 100 machines and the jobs have been outsourced overseas. It’s a different age and time, and we’ll never see this history again.”
Beth Lewis too is passionate about giving new life to old pieces, “taking something that someone has discarded as trash and turning it into something that someone else would love to have in their home, simply by visually displaying it in a way that’s pleasing,” she says.
A veteran merchant who opened her first retail shop at the tender age of 19, Lewis’ retail store in Marshville, N.C., about 35 miles East of Charlotte, is a mecca for fans of her blog and singular look, a combination of rustic farmhouse, old architectural pieces and industrial influences brought together by a neutral color palette. The Old Time Marketplace store is housed in a building built in 1910, which movie buffs will recognize as the setting for the general store in the Oscar-winning film, “The Color Purple.”

2012年11月28日星期三

CNC Wood Router For Industrial Use


Woodworking Machinery for Industrial Use 
• Shapers
As their name suggests, shapers are woodworking machinery that bring shapes to timber. In conjunction with cutters, they are appropriate for manufacturing accents for Australian crown moldings or furniture.
• Chisel mortisers and chains
These woodworking machines are relevant when producing precise holes on pieces of wood. They have the ability to control the hole’s depth as per the desired measurement.
• CNC Wood Routers
CNC Wood Router are very important tools when seeking to make intricate circles, patterns or designs in timber. There are various kinds of routers that comprise mid range, hobby, specialty and multi-axis routers. CNC Routers are a step above, favoured with very high end industrial woodworkers.
 
Most Australian industries rely on machinery in order to accomplish their tasks. There are various kinds of machinery for use in this regard. Examples include power machines, metalworking machinery, punching machines and shearing machines among others. Another important component of machinery includes woodworking machinery.
Woodworking machines trace their origins to 18th century England. They were important tools in the production of furniture. People also used them to make things such as, carts, wagons, axles, yokes and wheels. Currently, there are different categories of woodwork machinery for industrial use. Examples of woodworking machinery include:
• Jointers
Jointers are woodworking machines that flattens and straightens the edges of wood boards. Various industries also use it to smoothen bottom of the wood board. This allows the board to mover accurately through planers.
The structure of a jointer comprises an infeed table that is movable. Jointers also come embedded with outfeed tables and spinning heads. The latter contains knives.
• Table saws
Table saws consist of adjustable arbors with motors. They must also have a blade, fence and flat table for them to work properly. The functions of table saws majorly center on ripping and cross-cutting wood boards. In the former’s case, industries cut the wood boards along their grains. This is the opposite case in cross-cutting, which involves cutting across the board’s grain.

2012年11月27日星期二

CNC Wood Router Application


CNC wood router can be used in wood and mold industries.
For wood industry, cnc router used in the funiture decoration, insutrument industry, wooden art wor, large size panel engraving, solid wood furniture processing, redwood furniture, solidwood rock art, photo frame engraving, MDF door, instrument relief sculpture, cabinet, window, door, nightstand, folding screen etc.
For mold industry, cnc wood router used for all kind of mold, such as wooden mold, airline wooden mold, propeller mold, automobile foam mold etc.
CNC wood router also can work for other mateiral, such as aluminium, PVC, ACP etc, just you need to get extra spare parts.

2012年11月26日星期一

CNC Router Kinds


CNC Router, laser machine are all for sign industry.
CNC router is suitable for brestpiece, architecture mold, metal mold, acrylic letters, wood, stone etc.
CNC Router can be seperated as following kinds according to its application:
Tomb stone cnc router
laser engraving machine
advertising cnc router
jade cnc router
stone cnc router
cylinder material processing cnc router
mold cnc router
mini cnc router

2012年11月24日星期六

Solution for CNC Wood Router No Back To Mechanical Origin?


What can we do if cnc wood router does not go back to mechanical origin?
Solutions are 1. If value is changing on software screen, but the machine does not move, please confirm that A. if machine is power on, B. confirm if controlling wire connected well, C, confirm driving motor make alram, D. Check if 12V or 24V switch power supply is broken.
2.If value does not change on cnc wood router software screen, please A. confirm control board is capatible with control software, B. check if control board plug very well,C, Plug to anther slot to see.
The above solutions usually can solve the problem of cnc wood router does not go back to mechanical origin.

2012年11月23日星期五

Solution for Uneven Stone Engraving By CNC Router

Solution for Uneven Stone Engraving By CNC Router
Many cnc router users encounter this problem when engrave stone by cnc router. For tomb stone or other stone plate, why some position just touched by cnc router cutter, well some positions on stone are deeper engraved by cnc rotuer? This is related with the cnc router finding a blancing point on stone.
Before dispatching cnc wood router, manufacturers of cnc router will make working table even by cnc router milling cutter,so this is not the problem of cnc router table. Well, tomb stone or other stone must not so even, so if we make tool setting at left point, which is the highest point. This will cause some other position may can not be engraved. If this point is the lowest one, then may other position wil be keeper.
For avoding this problem, we suggest setting processing origin xy and z seperately. Still set xy at left down point of material, well, make z at the center of material, in this way, the whole engraving depth may is similar. If there is a big difference for different position material thickness, OMNI suggest make cnc router tool path to upper down two parts or upper, middle and down three parts. Or you use cnc router to measure the four edge point of material, according to X axis value to see which position is high, and which position is lower, then make some stuff under the material to keep the whole material even at most.

2012年11月22日星期四

No Back To Origin For Laser Cutting Machine


What we can do if x and y axis does not go back to origin for laser cutting machine with RUIDA control system?
Turn on machine, press" ESC" on DSP screen of laser cutting machine, then move X axis manually on DSP screen, and touch limit sensor by hand, now see if light on mainboard is on. 
If not on, then use multi-meter to test the wire from limit sensor to mainboard to see is limit sensor broken or wire problem.
The circle is related with limit sensor of laser cutting machine. Those four points are light, from down to up position, port 1 and 4 should be on if you touch limit sensor by hand.
If one of two lights does not turn on, then please click FILE on software screen, then click VENDOR SETTING, make screen record, and send the photo to us by email. Then OMNI engineer will solve this problem of laser cutting machine for you according to this.

2012年11月21日星期三

Basic Solution for CNC Wood Router Problem


Basic Solution for CNC Wood Router Problem
Problem of CNC Wood Router are mainly as following:
1. One axis of cnc wood router does not move. Now check the driver for this axis if work normal. The checking way: replace the driver on this axis with another axis, then to see if the other axis can work after mounted on replaced driver of cnc wood router. This way can confirm if there is problem with driver.
2. If the axis can move after replaced another driver, and the other axis can not move, then it indicates that the other driver is with problem.If the axis still does not move, then it indicates that wire or motor are with problem. Now, please check if air plugs are connected very well with control cabinet, check if control cabinet power is on. Please check if cnc wood router cable wire is connected very well with motion control card in PC and control cabinet.If all checking result are no problem, then please contact OMNI for getting further support.
3. Spindle can not rotate. Please check inverter LED screen value, and let us know, OMNI engieer will guide you how to fix this on cnc wood router.

2012年11月20日星期二

Spindle Choose for CNC Wood Router

Spindle Choose for CNC Wood Router
Spindle is the important part for cnc wood router. The spindle quality effect processing speed and accuracy directly. So it is rather important that choosing high quality spindle on cnc wood router. 
1. If you value processing efficiency, requires high speed and big engagement of cutting edge, such as solid wood etc, you need spindle power equal or bigger than 3kw. 
2. CNC wood router requires spindlw with high accuracy bearing. If it is not, then the spindle will be over heating after long time high speed rotation, then the lifttime will be shortened. OMNI use high quality spindle with high accuracy bearing in spindle, and also offer LED screen for spindle of cnc wood router temprature measure. And it could show you the spindle temprature obviously, tell you may spindle need rest if it works rather long time.
3. Check cnc wood router rotating sound if normal at different speed.
4. Check if spindle radial direction is forced. This is for checking if could cut hard material at high speed. Some spindles only can cut hard material at lower speed, if adjust to high speed, spindle may lost rotate, after using for some period, may lost accracy or even broken.

2012年11月19日星期一

Stone CNC Router Set Multi-Layer Engraving

How to set multi-layer in cnc stone router software? Stone is a kind of hard material, so when we set tool-down size, should notice make multi-layer while processing thick relief sculpture. 
Firstly, in the software, we create and edit the file, set the relief sculpture size and depth. Here depth means relief sculpture depth. After setting, pre-view the relief sculpture with 3D view. Then set tool path, choose relief sculpture, then choose cutter, please notice that there is under cutting distance, this value is the size of cutting down size every time. This value is setted according to material hardness and cutter quality. Choose the item of multi z layer milling. At last Z tool path, input the total depth of relief sculpture. Then choose tool path simulation to see who tool path works. Then input the tool path to cnc stone router control system to start processing.

2012年11月17日星期六

CNC Wood Router Maintenance


CNC Wood Router Maintance
Machine Cleaness
1. Clean working table in time after work every time, be convenient for next processing work.
2. Clean powder on linear guide around area, for protecting machine tranmission get stuck while moving.
3. Clean ballscrew in time, ballscrew decides the accuracy of machine.
4. Clean control cabinet in time, dust affect the electrical spare parts seriously.
1. Clean linear guide powder, ballcrew, then use cloth to make more clean. Oil to the ballscrew and linear guide, better use anti-frozen machine oil in winter.
2. Oil machine twice every month.
3. If machine does not run for long time, oil to machne and let axis travel on time.
4. Move axis to travel slowly for ensure oil could be on linear guide and ballscrew.

2012年11月16日星期五

Environment Affection to CNC Wood Router


Environment Affection to CNC Wood Router
Before you purchase cnc wood router and in the process of using it, you may do not know some elements would affect cnc wood router working performance.If you do not know before, then from now on, please notice these:
Mainly affecting elments are: power, shaking, environment temprature and himudity, dust etc.
1. Power affect the processing directly. If the power is not stable, it may cause control system abnormal working. Every electrical spare parts are with certain voltage and frequency, any spare parts overloading cold cause unstable working, usually cause processing displacement.
2. Shaking. This will cause cutter broken and processing surface unsmooth. Usually reasons are touched machine in the processing progress, Machine mounting uneven, punching machine around of cnc wood router.
3. Environment and humidity mailnly affect control system performance, driving motor. When environment over 40 centi degree, control system may cause fault command, and driving torch may can not up to certain valu for driving motor.
4. Dust affect the heat-releasing of electrical spare parts and CPU fan of PC.
Of couse, we also should notice thunderstorms also may cause cnc wood router damaged. OMNI sugget endusers do maitenance in time, and keep you cnc wood router a suitable environment, and we believe, it must will bring lots of benefit back for you.  

2012年11月15日星期四

CNC Wood Router Spindle Purchasing & Maintenance


Tips for cnc wood router spindle purchasing and maintenance.
Now, for cnc wood router, usually we use brushless spindle motor. So we need to consider the following issues when we choose.
1. Ask the supplier if adopting high precision bearing. If it is not with high precision bearing, after ong time high speed rotating, the life time of spindle motor will be affected. OMNI use high precision bearing on cnc wood router spindle whatever watercooling or aircooling spindle.
2 . Try to see when the cnc wood router spindle rotate at different high speed, if its sound is harmony.
3. If you prefer higher working effficiency, such as process wood etc, suggest you use spindle over 3kw.
4. CNC wood router spindle is easily get rusted if not under good maitenance situation. Light rust will not affect the suing, well, if you do not handle it for rather long time, then it will affect the cnc wood router spindle life time. How to move off rust? Two ways. One is to use tool to clean it. The other way is to use WD-40 sray on the spinlde, then use cloth to clean it after half an hour. This is a good solution.

2012年11月14日星期三

What Can We Do If CNC Wood Router Cutter Stick Material Powder?


What can we do if cnc wood router cutte stick material powder in the processing?
Usually, there are two kinds of  cutter sticking situation:
1. Material powder melted on cutter.
Material powder melted on cutter, such appearance mainly occured when process non-metal material. The main reason is the cutting head cause material powder melted. Solutions are :
1) Using more sharp cnc wood router cutter;
2) Slow down spindle rotating speed. Slowing down spindle rotating speed could slow down the cutting speed, in this way, could reduce heat created, could avoid material melting;
3) Speed up feeding speed. Feeding speed get higher, then the time that cutter staying at one position is less, then the heat receiving for unit area will get less, avoidng material melt.
2. Material powder did not melted on cutter.
This problem mainly happened when process metal material. Reason is lower processing speed, more heat released. Solutions are :
1) Improve cooling way. Change the position of cooling liquid out-way, get the cooling liquid spray out at the cuttig position.
2) Use more sharp cutter. The cutter more sharper, the head more reduced.
3) Adjust cnc wood router spindle speed, speed up it.
4) Slow down feeding speed.

2012年11月13日星期二

How To Handle Solid Wood Smoking While CNC Wood Router Processing


When cnc wood router process the solid wood, there is smoking from solid wood, what can we do?
Some times, may has such smoking issue happened on cnc wood router when it process wood, such as MDF, solid wood etc. How to solve this problem? What cutters are suitable for cuttting such wood? What spindle speed we should set?
1. firstly what you should consider is to remove the wood powder in time while processing; And when you set the tool path, should make the tool path for several layers according to cnc wood router cutter size and cutting depth.
2. Suggest multi-blade circular milling cutter to cut solid wood. Size could be 6mm, cuttig at 3-4 times for powder removing quickly. Material of cutter can be tungsten steel material.
3. In the process of cutting wood, suggest to use comparessing air for cooling down cutters and removing powder.
4. If cutting depth is deep, suggest slower rotating speed and feeding speed, orelse will wear cutters easily.
Also, we suggest every customer who use cnc wood router for wood processing to get dust collecting system.

2012年11月12日星期一

The Design Made by CNC Wood Router

We see more and more organic and natural inspiration in designer furniture pieces. The surrounding environment is re-imagined in many new furniture designs, one of which is the Ocean’s Edge Table. According to its designer, America-based Tyson Atwell, the new dining table ” is part of an ongoing body of work utilizing a CNC wood router to digitally sculpt oceanic waveforms moving across planar wood surfaces”. With experiments utilizing new technologies and designers composing new ideas, the design game is about to change very soon.
Imagine how it would be to dine at a table that rises out of and dips back in to shape – an undulating tabletop reminiscent of the curves naturally exhibited by water. The tabletop speaks the language of modern design molded after a sequence of tide curves sourced from the entrance of the San Francisco Bay. This beautiful representation of a still moment in time will accompany you during many dinners with family and friends, creating a fascinating atmosphere.

2012年11月10日星期六

Laser Cutting Machine& Laser Engraving Machine Works On Apple

OMNI use laser cutting machine to engrave apple with logos. From the photo, you can see the peel of apple is cutted as the design on software of laser cutting machine. And the trace of laser beam on apple is clear and straight. The laser cutting machine works very good result on the apple. 

2012年11月9日星期五

The Birth of A Custom Beer Bottle Made By CNC Wood Router


As we always say, your design is only limited by your imagination. This is the  perfect sentence for cnc wood router industry instruction.
People use cnc wood router, cnc foam router, cnc aluminium router, cnc acrylic router, or 4 axis cnc router, 5 axis cnc router or laser machine to create many creative artworks.
The technician Anthony Kling use cnc wood router software to design a beer bottle. He made the positive for  mold on the software. Then he glued several pieces of MDF material together, then put the material on cnc wood router. Using rough passes to clear the excess material. When th rough sample is ready, then use a smaller cutter to make the surface of beer bottle more smooth. Then two halves will be glued together to make a whole positive.
This is really an interesting creative job. You may use solid wood to make the same beer bottle by cnc wood router, looks very classic.

2012年11月7日星期三

How To Handle Solid Wood Smoking While CNC Wood Router Processing


When cnc wood router process the solid wood, there is smoking from solid wood, what can we do?
Some times, may has such smoking issue happened on cnc wood router when it process wood, such as MDF, solid wood etc. How to solve this problem? What cutters are suitable for cuttting such wood? What spindle speed we should set?
1. firstly what you should consider is to remove the wood powder in time while processing; And when you set the tool path, should make the tool path for several layers according to cnc wood router cutter size and cutting depth.
2. Suggest multi-blade circular milling cutter to cut solid wood. Size could be 6mm, cuttig at 3-4 times for powder removing quickly. Material of cutter can be tungsten steel material.
3. In the process of cutting wood, suggest to use comparessing air for cooling down cutters and removing powder.
4. If cutting depth is deep, suggest slower rotating speed and feeding speed, orelse will wear cutters easily.
Also, we suggest every customer who use cnc wood router for wood processing to get dust collecting system.

2012年11月6日星期二

Tips for Laser Cutting Machine Cut MDF

Tips for Laser Cutting Machine Cut MDF
MDF is widely used for furniture, house decoration, frame, art&craft, sign etc because its price is rather faverable. Traditional MDF cutting tool is electrical saw or cnc wood router to make relief sculpture.
With the laser cutting machine with more applications, more people choose laser cutting machine to engrave and cut MDF because it is with higher precision. Laser cutting machine can engrave and cut MDF both. Comparing with traditional cnc wood router cutter, laser cutting machine is with lower speed than cnc wood router, but its cutting edge is very simply handled. And laser cutting machine can save material cost than cnc wood router, and with higher precision and fine imagine on MDF. It is very suitable for top grade gift, photo frame, imagine engraving etc.
Well, it is not so eady to control power and speed for laser cutting machine, especially for laser cutting machine cutting MDF. So operator should notice this.

The Design Made by CNC Wood Router

We see more and more organic and natural inspiration in designer furniture pieces. The surrounding environment is re-imagined in many new furniture designs, one of which is the Ocean’s Edge Table. According to its designer, America-based Tyson Atwell, the new dining table ” is part of an ongoing body of work utilizing a CNC wood router to digitally sculpt oceanic waveforms moving across planar wood surfaces”. With experiments utilizing new technologies and designers composing new ideas, the design game is about to change very soon.
Imagine how it would be to dine at a table that rises out of and dips back in to shape – an undulating tabletop reminiscent of the curves naturally exhibited by water. The tabletop speaks the language of modern design molded after a sequence of tide curves sourced from the entrance of the San Francisco Bay. This beautiful representation of a still moment in time will accompany you during many dinners with family and friends, creating a fascinating atmosphere.

2012年11月5日星期一

Laser Cutting Machine& Laser Engraving Machine Works On Apple

OMNI use laser cutting machine to engrave apple with logos. From the photo, you can see the peel of apple is cutted as the design on software of laser cutting machine. And the trace of laser beam on apple is clear and straight. The laser cutting machine works very good result on the apple. 

2012年11月4日星期日

Type3 brief introduction on CNC Wood Router

Type3 directly drives most of the cnc wood router available on the market as well as vinyl cutting or
waterjet equipment.
As an option, Type3 can access 3D engraving, with the sharpening of angles, with modeling (TypeArt module),
and in 3, 4, or 5 axes. Any software from the Type3 family has post processors to drive most of the 3D engraving
machine.
This tutorial takes you step by step through the basic functions and will guide you through the creation of your
first cnc wood router sample.
You are going to create a 3D cutting from Type3 logo:
This exercise will take you about 10 or 15 minutes, with the following steps:
• Opening a document on type3 for cnc wood router
• Creating a toolpath
• Defining a tool
• Simulating the toolpath
• Configuring the machine
• Control of the output codes
• Preparing the machine
• Launching the cnc wood router

2012年11月2日星期五

OMNI CNC Wood Router Engrave Coppr


OMNI CNC wood router not only can process wood, also could process aluminium, copper etc hard material.
OMNI cnc wood router can cut, engrave, drill on wood, the same to the material of aluminium and copper. It is different between aluminium, copper and wood on the hardness. so when we mainly process aluminium, suggest use more strong bearing spindle, because it will afford more force when process the aluminium, copper. So the more strong bearig spindle is rather crucial in the processing. And it will decides the using life time and accuracy.
Kindly let us know if you are interested in aluminium processing by cnc router, and OMNI would like to offer you more information about this.